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Training and evidence for manufacturing sites

Forklifts moving stock, abrasive wheels cutting and grinding, and process chemicals in use on the same shop floor is a normal manufacturing shift. PHW trains the forklift operators and supplies the packs for the hazards that sit around them.

The risks this trade carries

In your own terms, not a generic hazard list.

Forklift movement on the shop floor

Counterbalance and reach forklifts moving stock between goods-in, production and despatch, often alongside people on foot, is the core manufacturing site risk.

Abrasive wheels

Cutting and grinding discs used incorrectly, or mounted incorrectly, are a recognised cause of serious injury, covered by their own assessed practical standard.

Process chemicals and substances

Solvents, coolants and cleaning agents used in production fall under COSHH, with exposure controlled and, where needed, monitored.

Manual handling, vibration and electrical work

Stock and components moved by hand, hand tools used for extended periods, and electrical work on production machinery each carry their own, separate duty.

The law that applies

Named, not paraphrased into a claim.

PUWER 1998 regulation 9 places the duty to train and assess forklift operator competence on the employer, with the Approved Code of Practice L117 setting out the training model.

The Control of Substances Hazardous to Health Regulations 2002 cover solvents, coolants and cleaning agents used in production.

The Manual Handling Operations Regulations 1992 and the Control of Vibration at Work Regulations 2005 cover handling and hand tool use respectively.

The Electricity at Work Regulations 1989 apply to electrical work on production machinery.

Employer duty

The employer still authorises each operator or member of staff in writing; PHW's certificates, records and packs are the evidence the employer relies on for that decision, not a substitute for it.

What PHW does for you

The machines and packs that fit this trade.

Machines

Counterbalance forklift

Up to 4500 kg, diesel, gas or electric.

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Machines

Reach truck

Refresher course for experienced operators.

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Machines

Abrasive wheels

Use and mounting.

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Safety pack

COSHH

Single-topic compliance pack.

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Safety pack

Manual handling

Single-topic compliance pack.

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Safety pack

Hand-arm vibration

Single-topic compliance pack.

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Safety pack

Electricity on site

Single-topic compliance pack.

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Safety pack

Vehicle marshal (banksman)

Single-topic compliance pack.

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What you end up holding

The evidence trail a site, a licensing officer or an insurer can check.

  1. Certificates and records for every person trained or assessed
  2. Site evidence statements for site or premises management
  3. A live verification page per operator or pack, checkable at any time
  4. A QR code on the certificate, resolving straight to that record

How verification works →

Get a quote

Tell us the machines, the pack, and the numbers, and we will come back with a price and dates.

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